PENINGKATAN KAPASITAS PRODUKSI MELALUI PENERAPAN THEORY OF CONSTRAINT, PENJADWALAN MESIN PARALEL DAN BOTTLENECK SCHEDULING PADA PERUSAHAAN SHEET METAL WORK

ABSTRACT: This study  aims  to  increase  the  production  capacity of  the  server rack  08U  Type  Double  A-Series  Wallmounted  BRI  on  company  X.  Current  production  did  not  reached  the  expected  target  of 117 units / week because of the bottleneck workstation. The study began by identifying the bottleneck workstation  using  the  Theory  of  Constraints  (TOC).  The  result  of  identification process  showed two bottleneck work stations, that are work station Punching and Ovencoating. The production capacity was improved by performing the steps as follows: 1) Add 1 machine at punching station, 2) perform job scheduling on parallel machines at punching station using Short Processing Time (SPT) criteria; 3)  perform  job  sequencing  on  bending  station  using  Weighted  Shortest  Processing  Time  (WSPT) criteria; 4 ) adds overtime at ovencoating stations, and 5) implementing bottleneck scheduling method to  sequence  all  jobs.  The  Results  of  this  study  showed  that    makespan  was  reduced  by  12.03%  and production capacity increased by 41.9% so that the production target of 117% can be achieved.
Keywords: Production target, Theory of Constraint, bottleneck scheduling, makespan
Penulis: Sonia Nur Indah Suci, Nora Azmi dan Sumiharni Batubara
Kode Jurnal: jptindustridd130005

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