Pengaruh Parameter Proses Freis Terhadap Kekasaran Permukaan Baja Karbon Fasa Ganda

Abstract: Dual  phase  is  a  new  structure  at  low  or  medium  carbon  steel.  The structure is  obtained from the heating of low or medium carbon steel in the region α + γ (temperatures between A1-A3), then follow by holding process within a certain time and cooled quickly (quench) in water, brine  or  oil.  The  result  has  a  microstructure  of  martensite  and  ferrite  as well  as  a  few  other structures. The  steel usually has  high  tensile strength,  good elongation and  there  is  no discontinuity  yield.  The  problem  is  how  the  influence  of parameters milling process on  surface roughness the dual phase carbon steel The  purpose  of  this  study  was  to  determine  the outcome  Freis  CNC  cutting  conditions  due  to  the  formation  process  of  double  and  tempering phase  that  begins  with  the  process  of  forging  (forging)  on carbon  steel .This  study  used AISI 1045 steel Ø16mm x 150mm diameter, which was forged at a temperature of 950oC-900oC to form  a  rectangular  cross  section  with a  size  of  10mm  x  16mm  x  180mm.  Dual-phase  heating was continued at a temperature of 770ºC, arrested at 90 'and cooled rapidly in oil , followed by a tempering process 600⁰C/30 '. The process of cutting was done by cutting finishing with feeding 0.12; 0.14; 0.16 mm / put and depth of cut 0.4; 0.6; 0.8 mm while roughing cuts by feeding 0.2; 0.4;  0.6 mm  /  put  and  depth  of  cut  1.2,  1.4;a1.6amm .The  result Depth  of cut can  affect  the deflection.  The  deflection  could  be  increased  by  increasing  the  depth  of  cut.  The results obtained increase the level of surface roughness. On the depth of cut 0.4 mm with feeding 0:16 mm  /  put  the  value  obtained  average  roughness  Ra  0.64  μm,  including  group  N6  roughness when compared with 0.8  mm depth of cut with the same feeding value  of average roughness Ra  1.08  μm  including  N7.Surface  roughness increased  by  feeding  could affect  the  feeding  of 0.12 mm / put and 0.16 mm / put, 0.2 mm / put and 0.6 mm /put because the distance from the cutting  peak  roughness  increases,  so  the  roughness  of  the  rough  and  the  process  of  finishing cuts  on  carbon  steel  dual  phase  is  more  subtle than  on  the  untreated  carbon  steel  with  the same cutting parameters.
Keywords: forging, dual phase (dual phase), the cutting parameters
Penulis: Nur Mohammad Arifin, Achmad As’ad Sonief, Winarno Yahdi Atmodjo
Kode Jurnal: jptmesindd110271

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