Isothermal Oxidation Behavior of Aluminized AISI 1020 Steel at the Temperature of 700 Derajat Celsius

ABSTRACT: The AISI 1020 steel was coated by dipping it into the molten Al bath at 700 °C for 16s. The coating layer formed on the steel substrate is consisting of Al with a little Fe, FeAl3 and Fe2Al5 layers. The morphologies of the FeAl3 and Fe2Al5 layers are platelet and columnar structures, respectively. The oxidation test was carried out isothermally at 700 °C for a various time of 149 h in static air. The oxidation behaviors of both of the bare steel and the aluminized steel were studied by the oxidation kinetics, surface morphologies and phase transformation after oxidation testing.  The  oxidation  products  were  characterized  using  Optical  Microscope  (OM),  Scanning Electron  Microscopy  with  Electron  Dispersive  Spectroscopy  (SEM/EDS)  and  X-ray  diffraction analysis. The magnitude of the rate constant (kp) of the aluminized steel is two order lower than the bare steel. The formations of intermetallic phases on the steel substrate for  a shorter time are  dominated  by  the  interdiffusion  between  the  inward  diffusion  of  Al-atoms  into  the  steel substrate  and  outward  diffusion  of  Fe-atoms.  The  constituent  phases  in  the  aluminide  layer compose  of  FeAl2,  Fe2Al5  and  FeAl.  The  formation  of  FeAl  phase  is  controlled  by  the  inward diffusion of Fe- atoms into the Fe2Al5 phase. The improvement of the oxidation resistance of the aluminized steel subjected to severe oxidation is due to the formation of protective Al2O3 scale.  
Keywords: Aluminized AISI 1020 steel, oxidation kinetics, intermetallic phase, Al2O3
Author: Mohammad Badaruddin, Suharno, Hanif Ari Wijaya
Journal Code: jptmesingg140002

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