ANALISIS PRODUKSI PADA MESIN SPEED DENGAN PENDEKATAN TAGUCHI UNTUK MENGURANGI CACAT PRODUK DI PT INDUSTRI SANDANG NUSANTARA

Abstrak: PT  Industri  Sandang  Nusantara  (PT  ISN)  is  a  yarn  spinning  company  located  at  Secang,  Magelang.  The company  currently  produces  the  kind  of  yarn  use  raw  material  polyester.  Polyester  are  sent  by  PT  ISN center.  PT  ISN  using a  variety of  machines  in the production process, one that is  machine  Speed  /  Roving machine. Problems encountered in machine Speed is yarn unevenness (CV%). Methodology used in this is identify factor control and factor noised; and what impact on output. Second, choosing orthogonal arrays (OA) is appropriate. Third, after identifying and influence, the next step is to conduct experiments. Forth, the data processed using ANOVA test and S/N Ratio. Fifth, confirmation of the results of research use Loss Function.
From the analysis of the data collected on the PT ISN, the obtained results : total failure  occurring is 7% of the  total  production,  with  the  contribution  of  failure  unevenness  is  42.30%.  Taguchi  method  is  used  to determine  design  the  best  configuration  parameters  of  machine.  The  design  of  machine  configurations obtained  from  this  study  shown  to  reduce  losses  due  to  defects  obtained  deviation  decrease  in  yarn unevenness (CV%) of 67.30%. Based on the facts in the field any defect in the engine speed will return to the beginning of the blowing machine and could cost Rp 15.000/product disability. As for the total loss function before the application is Rp  15.300 and after the application of the method Rp 5.300, so the company could save Rp 10.000.
Keywords: roving machine, orthogonal arrays, ANOVA, S/N Ratio, Taguchi loss function
Penulis: Suseno, Sawaludin
Kode Jurnal: jptmesindd130262

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