PERBAIKAN LAYOUT MESIN PRODUKSI LONGSONG MUNISI MENGGUNAKAN METODE SYSTEMATIC LAYOUT PLANNING DAN BLOCPLAN (Studi Kasus: Divisi Munisi - PT. Pindad (Persero)

Abstract: Layout of the existing machines using cell system has been applied since 2005 and the machine operators have known the weaknesses, so it is necessary to improve the layout of themachines. This study was conducted to improve the machines layout cartridge case productionby using Systematic Layout Planning and Blocplan with quantitative and qualitativeconsiderations. The qualitative considerations are working ergonomies, while the quantitativeconsiderations are the distance of product routing between one process with the next process and backtracking from product flow between workstations with another. A qualitative assessmentends to be based on subjective considerations of each department facitity. Blocplan was the simple and practical method used in the settlement of this problem. Blocplan changed the layoutby calculating the minimum total distance traversed in the movement of the materials betweenworkstations. The application of Systematic Layout Planning methods and Blocplan in improving the layout and shortening production time in Hall OP decrease of product displacement distanceis 13.5 meters (13.50%) i.e.: before the improvement was 198.36 meters, after improvement is171.59 meters. Relayouting of the cell for improving the groups in the type of process and themachines also creates a higher state of comfortable working condition.
Keywords: systematic layout planning, blocplan, backtracking
Penulis: Eddy Kustriyanto, Ishardita Pambuditama, Yudy Surya Irawan
Kode Jurnal: jptmesindd160664

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