PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA)
Abstract: Total productive
Maintenance (TPM) is an initiative to optimize the effectiveness of manufacturing equipment which the
objectives are elimination of all accidents, defects and downtimes [5]. The fundamental measurement of TPM
using a method called the Overall Equipment Effectiveness
(OEE). The study was began by root cause
identification of losses using
Root Cause Failure anaysis (RCFA), OEE was calculated based on the
metrics calculation which consist of
availability metrics, performance metrics, and quality metrics, while
reliability was calculated based on the value of MTBF.It is followed by
recommendation of TPM for improvement of losses .
The results of this study indicate that the value of OEE is not achieve of world-class standards, where OEE
is only 35,38%. The factor witch greatly affects of poor
OEE and reliability is downtime
loss in the machine, which is 2394,8 sec / process / day or 88,07% of
all total losses. The proposed
improvements of losses are
application of Autonomous Maintenance
and 5S concept, making of the preciseprocess operating standard based on
the machine conditions, need for
planned maintenance, focused improvement,
quality maintenance and most important, supervision of the machine
operator.
Keywords: Total Productive
Maintenance (TPM), Overall Equipment Effectiveness (OEE), Reliability and Root
Cause Failure Anaysis (RCFA)
Penulis: Amrussalam, Purnomo
Budi Santoso, Ishardita Pambudi Tama
Kode Jurnal: jptindustridd160412
